16 complaints reported

2016 Ford Expedition Engine

Owner-reported problems and safety issues filed with NHTSA. Review common failures, severity levels, and complaint trends over time.

Reports
16
Crashes
0
Fires
1
Injuries
0

Complaint Timeline

Chronological view of owner reports

Nov 2025

The contact owns a 2016 Ford Expedition. The contact stated while driving at an undisclosed speed, the accelerator pedal was depressed; however, the vehicle failed to accelerate as intended. The vehicle lost motive power. The contact stated that the failure occurred while driving in the mountains and the vehicle was stuck in the middle of the road. The contact stated that after several attempts, the vehicle restarted. The vehicle was taken to the dealer where it was diagnosed with engine failure. The contact was informed that the engine needed to be replaced. The vehicle was not repaired. The contact stated that the failure had occurred several times; however, the vehicle was taken to the dealer and the failure was not duplicated. The manufacturer was made aware of the failure. The failure mileage was unknown.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Nov 2023
Mar 2025

The contact owns a 2016 Ford Expedition. The contact stated while starting the vehicle, the engine made a knocking sound. No warning light was illuminated. The contact related the failure to the cam phasers; however, the vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was made aware of the failure and advised the contact to file a complaint with the NHTSA Hotline. The failure mileage was approximately 148,000.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Jan 2025
Mar 2025

I experienced the same problem you are investigating in F-150’s: I was traveling on the highway at 75 miles per hour on cruise control - there was a really loud thunk and the Expedition unexpectedly downshifted to a lower gear, I hadn’t touched anything and there was no warning. It was really scary and has made me doubt the safety of this Expedition.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Sep 2024
Nov 2024

The contact owns a 2016 Ford Expedition. The contact stated that the vehicle was making an abnormal rattling sound on cold starts. The contact stated that the failure recurred while driving from a complete stop and while coming to a stop. The contact also stated that the vehicle was experiencing rough idling. Additionally, the contact stated while driving at approximately 35 MPH, the vehicle inadvertently stalled. The check engine warning light was illuminated. The vehicle was taken to P&B Auto Repair Shop, where it was diagnosed that the cam phasers had failed and needed to be replaced. The vehicle was not repaired. The dealer was notified of the failure. The manufacturer was notified of the failure and referred the contact to the NHTSA Hotline for assistance. The failure mileage was approximately 128,000.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Aug 2024
Feb 2024

The contact owns a 2016 Ford Expedition. The contact stated that an unknown fluid was leaking from the vehicle in two locations. The engine warning light was illuminated. The vehicle was taken to an independent mechanic and informed about a possible catalytic converter failure. The mechanic blew out the parts. The vehicle was taken to the local dealer, where it was diagnosed that the valve cover gasket was fractured, and the catalytic converter and vacuum pump needed to be replaced. The dealer informed the contact that the parts were not available. The dealer used silicon to secure the valve cover gasket. The vehicle was not repaired. The manufacturer was contacted and referred the contact to the NHTSA Hotline. The failure mileage was approximately 125,000.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Feb 2023
Apr 2023

Warped exhaust manifold leaking exhaust into main cabin, broken studs on engine block. Thousands of incidents of reported online.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Dec 2023
Feb 2023

I was driving at ~40 mph and the car suddenly lost power and decelerated. The wrench dash light came on. The car was forced into limp mode. The p2112 code showed on my OBD scanner. The code indicates a throttle body actuator stuck closed. The car started to run very rough, was stuck in 2nd gear and would only do 5 mph. Upon turning off and restarting vehicle the wrench light turned off and the throttle response was normal. I will have to replace the throttle body at my expense as the car is past warranty. I will keep the part for inspection. The road was relatively empty so it did not cause an accident. In heavy traffic at highway speeds this might have caused an injury wreck. The sudden deceleration without any brake lights could easily result in a rear end collision. If the deceleration happened in the middle of an intersection, a side impact or offset front collision could be the result. I have multiple scan tools and am quite proficient at using them. I also have access to the ford service manuals for my vehicle. No one has inspected the part. The vehicle had no warning lamps prior to incident. The wrench light came on at the same time the car suddenly decelerated.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Feb 2023
Dec 2022 Fire

The contact owned a 2016 Ford Expedition. The contact stated while driving at 20 MPH and the air conditioner stopped functioning. The contact heard a popping sound coming from the vehicle, the contact pulled over on the side of the road and noticed smoke was coming from under the glove department of the front passenger side. The contact proceed to check under the hood and did not see any smoking coming from under the hood. After closing the hood, the contact noticed flames coming from under the glove department on the passenger side, the contact attempted to pull the carpet to stop the flames but it was too late the vehicle was already in flames. The fire department was able to extinguish the fire, the fire department determined that the fire was caused by the air condition blower on the passenger side. A police report was filed. There were no injuries reported. The vehicle was towed, and it was deemed a total lost by the insurance company. The manufacturer was contacted, and they stated that they would contact the contact back. The failure mileage was 120,000.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Nov 2022
Sep 2022

2016 Ford Expedition with 55k miles. Engine blown, hole in side of block. Mechanic has said Ford is backordered 6 months for engines, with 400 in backorder in my region alone. Clearly there is an engine flaw and this engine needs to be recalled.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Sep 2022
Aug 2022

Exhaust manifold is separating from the engine, causing a chirping noise and allowing exhaust to escape without passing through the muffler.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Jan 2022
Oct 2020

TL* THE CONTACT OWNS A 2016 FORD EXPEDITION. THE CONTACT STATED WHILE DRIVING APPROXIMATELY 30 MPH, THE VEHICLE STALLED WITH AN UNKNOWN WARNING LIGHT ILLUMINATED. THE VEHICLE WAS RESTARTED HOWEVER, THE FAILURE RECURRED SEVERAL TIMES. THE DEALER WAS NOT CONTACTED. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT NOTIFIED OF THE FAILURE. THE APPROXIMATE FAILURE MILEAGE WAS 63,000.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Oct 2020
Jan 2019

THIS IS THE 3 RD TIME THE WRENCH TROUBLE LIGHT CAME ON. THE CAR LOSSES ALL POWER AND CAN ONLY IDLE ( ROUGHLY ). SHUT ENGINE OFF FOR A FEW MINUTES AND CAR STARTS UP AND GOES JUST FINE. BROUGHT IT BACK TO DEALER AND THEY SAID NO CODE IS STORED. NOTHING THEY CAN DO ABOUT IT. I WAS TOLD THAT THE PROBLEM IS USUALLY A THROTTLE BODY BUT SINCE NO CODE THEY CAN'T REPLACE IT EVEN THOUGH I HAVE A FORD EXTENDED WARRANTY. SO I JUST WENT AND BOUGHT A THROTTLE BODY FOR $ 225.00 AND INSTALLED IT MYSELF . LET'S SEE WHAT HAPPENS . DATE INSTALLED 1/22/2019

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Jan 2019
Jan 2019

THE " WRENCH " WARNING LIGHT CAME ON WHILE DRIVING ON A HIGHWAY AND THE CAR LOST POWER. THE CAR HAD TO BE TOWED . LUCKILY I WAS IN THE RIGHT LANE.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Jan 2019
Aug 2018

THE CAR LOSE POWER ON THE HIGHWAY, WERE YOU HAVE TO STOP THE CAR

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Jul 2018
Jun 2018

WHILE DRIVING THE GAS PEDAL GETS STUCK AND IMMEDIATELY LOSES POWER TO ACCELERATE. THE YELLOW CHECK ENGINE WRENCH COMES ON AS THE ENGINE SPUTTERS. YOUR ONLY OPTION IS TO COAST TO A STOP AND SHUT THE CAR OFF. THIS COMES WITH NO WARNING AND IS VERY DANGEROUS AS WE ALMOST GOT REAR ENDED AS WE WERE GOING 40 MPH AND JUST LOST EVERYTHING IN A MOMENTS NOTICE. THIS IS THE SECOND TIME THIS HAS HAPPENED IN 3 MONTHS. THE FIRST TIME WE WERE GOING 35 MPH ACCELERATING AND SHUT DOWN AND HAD TO STOP TRAFFIC TO RESTART. WE HAVE IT SCHEDULED TO GO INTO THE DEALERSHIP TOMORROW. BUT LOOKS LIKE THIS IS AN ISSUE ON SEVERAL FORD VEHICLES WITH A RECALL ON MANY, JUST NOT THIS ONE YET. THE DIAGNOSTIC WAS COMPLETED AT A FORD DEALERSHIP AND IT TURN OUT TO BE THE THROTTLE BODY. THIS SEEMS TO BE A KNOWN ISSUES WITH FORD CARS. THIS IS VERY DANGEROUS AS IT CAN HAPPEN AT ANY TIME. LOSING CONTROL OF ACCELERATION CAN BE DEADLY DEPENDING ON THE CIRCUMSTANCES. ONCE THE VEHICLE IS TURNED OFF AND STARTED UP AGAIN THE PROBLEM GOES AWAY.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: May 2018
Mar 2017

SMELL OF EXHAUST INSIDE VEHICLE WHENEVER REAR WING WINDOWS ARE OPEN; GENERALLY OCCURS DURING ACCELERATION OR IDLING. THIS HAS BEEN AN ONGOING ISSUE SINCE VEHICLE PURCHASE IN AUGUST 2016.

Type: Vehicle, Vehicle: 2016 FORD EXPEDITION, Manufacturer: Ford Motor Company
Incident: Mar 2017

Trend Over Time

Complaints by year

Quick Summary

The 2016 Ford Expedition has 16 Engine complaints on file. Review the timeline above for detailed owner experiences.