2005 Ford Explorer Fuel System

I HAVE A 2005 FORD EXPLORER LIMITED. 50500 MILES. THE FUEL GAUGE READS EMPTY REGARDLESS OF THE AMOUNT OF GAS IN THE TANK. THE 'SERVICE ENGINE SOON' DASH LIGHT IS ALSO ON. THE DEALER QUOTED ME ~$800 TO FIX THE PROBLEM (THINKS IT'S LIKELY THE 'FUEL LEVEL SENDING UNIT'). $200 FOR THE PART AND 4HRS LABOR. I HAVE NOT DONE THE REPAIR, I RESEARCHED THE ISSUE ON LINE AND FOUND THAT MANY PEOPLE HAVE HAD THE SAME PROBLEM. THIS SEEMS TO ME TO BE A KNOWN PROBLEM AND SHOULD BE A RECALL ISSUE. *TR

2005 FORD EXPLORER, GAS GAUGE QUIT WORKING. SITS BELOW EMPTY, SERVICE ENGINE LIGHT STAYS ON. FOR A FEW DAYS IT WOULD GO UP AND DOWN THEN JUST WENT DOWN AND HAS NEVER MOVED AGAIN. THIS HAS BEEN FOR AT LEAST 3 MONTHS NOW. HAVE TO USE TRIPOMETER TO KNOW WHEN TO FILL UP. HAD IT LOOKED AT BY A MECHANIC HOPING IT WAS A LOOSE CONNECTION. HE SAID IT WAS IN THE FUEL TANK AND TO CHECK IF OTHERS WERE HAVING THE SAME PROBLEM. AMAZINGLY THERE ARE ALOT! *TR

FUEL GAUGE SUDDENLY DROPS TO EMPTY AND SERVICE ENGINE SOON LIGHT COMES ON. HAPPENED IN JULY '08 AND CAME RIGHT BACK ON. THOUGHT IT WAS A "FLUKE" THING WITH MY FUEL FLOAT IN TANK. HAPPENED AGAIN LAST WEEK AND THIS WEEK. DECIDED TO DO SOME "RESEARCHING" AND CAME TO THE CONCLUSION THAT THIS IS COMMON WITH THIS YEAR/MAKE/MODEL. NOT HAPPY! PURCHASED NEW AND ONLY HAS 42,000 MILES! *TR

LAST YEAR THE FUEL GAUGE BEGAN HAVING INTERMITTENT FAILURES, AND WOULD NOT READ OUT THE CORRECT AMOUNT OF FUEL IN THE TANK. NOTIFIED THE DEALER, WHO SUPPOSEDLY REPROGRAMMED THE PCM IN THE VEHICLE. AFTER THE VEHICLE WAS OUT OF WARRANTY COVERAGE, THE FUEL GAUGE BEGAN MALFUNCTIONING AGAIN. I HAVE SPOKEN WITH OTHER EXPLORER OWNERS WHO HAVE HAD THE SAME PROBLEM, EVEN AFTER THE DEALER HAS REPLACED HUNDREDS OF DOLLARS WORTH OF COMPONENTS. I FEEL THIS IS A SERIOUS SAFETY RELATED DESIGN FLAW, AS OPERATING A VEHICLE WITHOUT KNOWING THE CORRECT FUEL LEVEL CAN BE VERY DANGEROUS. THE ONLY WAY WE MAINTAIN A SAFE FUEL LEVEL IN OUR VEHICLE IS BY KEEPING THE TANK TOPPED OFF FREQUENTLY, AND KEEPING TRACK OF THE MILES ON THE ODOMETER. A NEWER VEHICLE, WITH MODERN ELECTRONICS, SHOULD NOT HAVE THIS MANY PROBLEMS. *TR

2005 FORD EXPLORER GAS GAUGE FAILURE. 2ND TIME IT HAS HAPPENED IN TWO YEARS. THE FIRST TIME IT HAPPENED I TOOK IT BACK TO THE DEALER AND THEY HAD IT FIXED. NOW IT HAS OCCURRED AGAIN. THE GAS GAUGE ALL OF A SUDDEN DROPS TO EMPTY AND THE 'SERVICE ENGINE' LIGHT COMES ON. I AM DRIVING WITH MY KIDS IN THE CAR AND DON'T KNOW HOW MUCH GAS I HAVE LEFT IN THE TANK. *TR

MY VEHICLE STARTED TO HAVE THE FUEL GAUGE ACT ERRATIC . IT WOULD GO UP AND DOWN , THEN IT WOULD GO TO BELOW EMPTY . IN LATE MAY THE FUEL GAUGE QUIT COMPLETELY AND THE CHECK ENGINE LIGHT HAS BEEN ON THE ENTIRE TIME . I HAVE NO WARRANTY AND NOW THE FUEL PUMP LOOSES PRESSURE AFTER SITTING OVER NIGHT . TODAY IT STARTED TO STUMBLE WHILE I WAS DRIVING IT . I AM DISABLED AND I CANT AFFORD 770 $ . THE VEHICLE ONLY HAS 52000 MILES ON IT . I AM TOLD BY FORD DEALER THAT THE PUMP/FUEL SENDER/ GAS CAP SENDER UNIT NEEDS TO BE REPLACED . I BELIEVE THAT THIS SHOULD BE A RECALL SITUATION , BECAUSE A VEHICLE THIS NEW SHOULD NOT BE HAVING THIS PROBLEM . *TR

TRUCK SHUT OFF WHILE I WAS DRIVING IN AUGUST 2007 (MILEAGE: 24587). VERY DANGEROUS I WAS ON THE HIGHWAY. 2 OTHERS IN TRUCK WITH ME, I WAS IN MIDDLE LANE OF I95. TOWED TRUCK TO QUALITY FORD OF MT. VERNON AND THEY REPLACE FUEL PUMP. IT DID IT AGAIN IN DECEMBER 2007 (MILEAGE: 29082) WHILE I WAS ON THE STREET. AGAIN, I HAD IT TOWED TO QUALITY FORD OF MT. VERNON AND THIS TIME THEY SAID MY FUEL FILTER WAS DIRTY DIRTY DIRTY. EVEN THOUGH I HAD LESS THAN 30,000 MILES AND THE FILTER WASN'T EVEN DUE TO BE CHANGED, ACCORDING TO THEIR GUIDELINES. THEN THE CAR SHUT OFF A FEW TIMES AND I WAS ABLE TO RE-START IT WITH A JUMP. THEN FEBRUARY 22, 2008 (MILEAGE: 30972) THE CAR SHUT OFF ON ME WHILE I WAS DRIVING LOCALLY AND I GOT A JUMP AND TOOK IT BACK TO QUALITY FORD OF MT. VERNON AND THEY REPLACE THE BATTERY THIS TIME. THEN APRIL 8, 2008 (MILEAGE: 32487) THE CAR JUST SHUT OFF ON ME AFTER STARTING WHEN I TRIED TO DRIVE. I HAD TO HAVE IT TOWED TO QUALITY FORD OF MT. VERNON AND THEY REPLACE THE FUEL PUMP AGAIN AND A FUEL PUMP MODULE. NOW IT'S JUNE 2008 (MILEAGE: 24,704) AND MY CAR HAS BEEN AT QUALITY FORD OF MT. VERNON FOR ALMOST 3 WEEKS. FIRST THEY DID THE DIAGNOSTICS AND COULDN'T FIND ANYTHING, SO THEY SAID THEY HAD AN ENGINEER COMING IN TO DETERMINE THE PROBLEM. THE ENGINEER SUPPOSEDLY SAID I NEEDED YET ANOTHER FUEL PUMP AND SOME OTHER GISMO. I STILL DON'T HAVE A CAR. *TR

I HAVE A 2005 FORD EXPLORER SPORT TRAC - THE FUEL DELIVERY SYSTEM SWITCH SEEMS TO SHUT DOWN ALL BY ITSELF. ONCE ABOUT 6 MONTHS AGO WHEN I WAS AT A STAND STILL IN THE LEFT HAND TURN LANE OF A BUSY INTERSECTION AND AGAIN LAST NIGHT WHILE DRIVING ON THE VERY BUSY 405 FWY. THE TRUCK JUST "SHUTS OFF" NO GAS, NO NOTHING. I HAD ONE PASSENGER INJURED AS WE WERE PULLED OVER, A CAR WENT BUY AT A HIGH RATE OF SPEED AND KNOCKED MY FRIEND INTO THE SIDE OF THE TRUCK. THIS IS A VERY DANGEROUS SITUATION. YOU CAN'T DRIVE A VEHICLE THAT WILL JUST TURN ITSELF OFF IN "MID-STREAM" I COULD HAVE CAUSED A VERY BIG ACCIDENT. *JB

GAS GUAGE FAILURE.ON THE WAY HOME FROM BUYING THE SUV,THE GAS HAND WOULD NOT WORK.RETURNED CAR TO DEALER.THE DEALER FURNISHED ME A NEW CAR UNTIL THE CAR WAS FIXED. TWO WEEKS LATER THE SAME THING HAPPENED.WENT TO A DIFFERENT DEALER AND THE MECHANIC HAD A BULLETION THAT FORD HAD ISSUED SAYING THERE WAS A PROBLEM WITH THE GAS GUAGE BECAUSE SULFUR IN THE GAS WAS CAUSING THE PROBLEM. FORD RECOMMENDS USING CHEVRON ADDITIVE IN THE GAS TO SOLVE THE PROBLEM.THE MECHANIC SAID THE VEHICLE HAD 13000 MILES ON IT THE FRIST TIME THE GAS HAND QUIT WORKING. THE CAR HAD 17000 MILES WHEN THE HAND QUIT WORKING FOR THE SECOND TIME. THE MECHANIC INSTALLED A NEW GUAGE INSIDE THE FUEL TANK. THIS WILL ONLY HELP FOR A PERIOD OF TIME.IF THIS HAPPENED ON THE FREEWAY AND YOU WERE OUT OF GAS IT COULD BE SERIOUS. *NM

I WAS DRIVING MY 2005 FORD EXPLORER WHICH I PURCHASED BRAND NEW IN OCTOBER 2004, WHEN ALL OF A SUDDEN MY GAS GAUGE WAS READING E AND MY SERVICE ENGINE SOON LIGHT WAS ON. THIS HAPPENED MAY 13, 2005. I IMMEDIATELY BROUGHT IT TO THE DEALER AND WAS TOLD THAT THE FUEL PUMP NEEDED TO BE CHANGED. SINCE I HAD FILLED THE TANK THE DAY BEFORE THEY WANTED ME TO DRIVE AROUND AND USE THE GAS UP. I REFUSED AND THE WOUND UP DRAINING MY TANK. WELL AFTER FILLING MY TANK UP ON JANUARY 20, 2006 AGAIN MY GAUGE IS READY ALMOST E AND THE DASH KEEPS TELLING ME I HAVE A LOW FUEL LEVEL. THIS TIME I WASN'T EVEN DRIVING IT HAPPENED AFTER RESTARTING MY CAR WHEN THEY FINISHED PUMPING MY GAS. BACK TO THE DEALER I GO AND AGAIN I AM TOLD THAT THE FUEL PUMP NEEDS TO BE CHECKED OUT AND OR CHANGED AGAIN BUT THIS TIME THEY DRAIN THE GAS AND SINCE THE TANK IS FULL I AM SUPPOSED TO DRIVE THE VEHICLE UNTIL I USE MOST OF THE GAS. I AM TOLD THEY DO HAVE THE PART IN STOCK TO MAKE THE REPAIR. I DON'T LIKE THE IDEA OF HAVING TO DRIVE AROUND NOT KNOWING HOW MUCH GAS I HAVE. THIS IS RIDICULOUS. *NM