2005 Chevrolet Malibu Exterior Lighting

2005 CHEVY MALIBU FRONT PARKING LIGHT LENS MELT ONTO BULB, PROBABLY CAUSED BY PARKING LIGHTS USED AS DAYTIME RUNNING LIGHTS. ALSO SHOWS HEAT DISCOLORATION ON REFLECTIVE MATERIAL IN LIGHT ASSEMBLY. I'VE PERSONALLY INSPECTED OVER 15 2005 CHEVY MALIBU, ALL HAVE SAME ISSUE. VEHICLES WITH MORE MILES SHOWED MORE DAMAGE. POSSIBLE FIRE HAZARD AND ONCE MELTED ENOUGH VIOLATES LIGHTING REQUIREMENTS. TRIED WORKING WITH CHEVY CUSTOMER SERVICE WHO REFUSED TO ACKNOWLEDGE THE PROBLEM. *TR

HEADLIGHTS ARE DULL. PASSENGER BLINKER DOES NOT WORK. CHANGED THE BULB A COUPLE TIMES. AMBER COVER INSIDE THE HEADLIGHT IS MELTED. HARDLY ANY LIGHT WHILE DRIVING AT NIGHT. THIS IS AN ACCIDENT WAITING TO HAPPEN. WENT TO DEALER AND THEY COULDN'T FIGURE OUT WHAT WAS WRONG. TOLD ME TO GO SEE SOMEONE WHO KNOWS ABOUT HEAD LIGHTS! REALLY? *TR

TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE HEADLIGHTS HAD OVERHEATED AND BURNED THROUGH THE PLASTIC BECAUSE OF THE BULBS BECOMING TOO HOT. THE VEHICLE WAS NOT INSPECTED OR REPAIRED FOR THE FAILURE. THE FAILURE AND CURRENT MILEAGE WAS 111,000.

TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE FRONT DRIVER SIDE TURN SIGNAL WAS NOT FUNCTIONING. THE CONTACT REPLACED THE HEADLIGHT BULB APPROXIMATELY FIVE TIMES. THE CONTACT INSPECTED THE VEHICLE AND NOTICED THAT THE BULB BECAME EXTREMELY HOT, CAUSING THE AMBER HOUSING UNIT WIRES TO MELT. THE CONTACT REPLACED THE AMBER HOUSING UNIT. AFTER THE REPAIR, THE FAILURE RECURRED. THE VEHICLE WAS NOT TAKEN TO THE DEALER FOR DIAGNOSTIC TESTING OR REPAIRS. THE APPROXIMATE FAILURE MILEAGE WAS 90,000.

TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU MAXX. THE CONTACT STATED THAT THE YELLOW PLASTIC COVER FOR THE HEADLIGHTS WAS FOUND BURNED ON BOTH THE DRIVER AND PASSENGER SIDES. THE VEHICLE WAS TAKEN TO THE DEALER WHO ADVISED THAT THERE WERE NO RECALLS OR FOR THE FAILURE. THE DEALER ADVISED THAT THE FRONT HEADLIGHT ASSEMBLY WOULD NEED REPLACING. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER WAS NOT CONTACTED. THE FAILURE MILEAGE WAS 82,000.

I HAVE A 2005 MALIBU CLASSIC WHERE THE TURN SIGNALS WILL STOP WORKING THEN ALL OF A SUDDEN START WORKING AGAIN. THE FUSES ARE GOOD, NO LOOSE WIRES THAT I CAN SEE, BULBS ARE GOOD. I HAVE READ OTHER COMPLAINTS FROM 2000 WHEN A RECALL WAS ISSUED FOR THE HAZARD SWITCH. THIS IS A ISSUE AND CAN RESULT IN A POTENTIAL ACCIDENT ONE DAY IF THE DRIVER BEHIND OR AROUND YOU DOES NOT SEE WHICH DIRECTION YOU MAY BE TURNING. THE PROBLEM COMES AND GOES. ANY SUGGESTIONS, ADVICE, IDEAS? *TR

TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU LS. THE CONTACT STATED THE REAR BRAKE LIGHTS WERE NOT WORKING. HE THEN REALIZED THE BRAKE LIGHT BULB ELEMENT WAS USED NOT ONLY FOR THE BRAKES, BUT ALSO THE INDICATORS AND EMERGENCY FLASHERS. THE CONSUMER STATED IF AN EMERGENCY OCCURRED ALL OF THE REAR INDICATORS AND SIGNALS WOULD BE INOPERATIVE. THE CONSUMER STATED HE WOULD BE UNABLE TO WARN ANY TRAFFIC THAT THERE WAS A PROBLEM AND WISHED TO GET OVER TO THE EMERGENCY LANE. NOR CAN HE WARN AN APPROACHING VEHICLE COMING FROM BEHIND THAT HE IS BRAKING WHICH COULD RESULT IN A REAR END COLLISION. THE FAILURE MILEAGE WAS 87,095 AND THE CURRENT MILEAGE IS 87,180. UPDATED EVOQ 02/10/11 UPDATED 02/18/11 *BF THE CONSUMER STATED THE ONLY INDICATION ON THE VEHICLE THAT THERE IS ANYTHING WRONG IS A QUICK FLASH OF THE DISPLAY SIGNAL INDICATOR SYMBOL. IN MOST CASES IT INFERS THAT THE SIGNAL LIGHT CIRCUIT HAS ONE BULB FAILURE. UPDATED 03/09/11

THE DRIVERS SIDE TURN SIGNAL (INSIDE THE HARNESS IN THE HEADLIGHT) KEEPS MELTING THE PLASTIC SNAP IN BASE OF THE TURN SIGNAL LIGHT BULB AND CAUSES IT TO BECOME INOPERATIVE. ALMOST CAUSING OTHER VEHICLES TO CRASH IN TO ME AT 4 WAY STOP SIGNS. THE HARNESS ASSEMBLY GETS VERY HOT. MAY ONE DAY CAUSE A FIRE. I HAVE REPLACED LIGHT BULBS 4 TIMES IN THE LAST MONTH. WILL HAVE TO GET SERVICED. THIS IS BECOMING A REAL SAFETY ISSUE IN THE MIDWEST BECAUSE I HAVE TO STICK MY HAND OUT WHEN IT -30 TO USE AS A SIGNAL. THE DEALER CHARGES $267 FOR REPLACEMENT. 3 TIME SO FAR AND I AM NOT SURE WHAT IS NEXT. I BELIEVE GM SHOULD OWN TO THIS PROBLEM AND FIX AS A RECALL. *TR

TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU MAXX. THE CONTACT STATED THAT THE FRONT RUNNING LIGHTS WERE OVERHEATING AND MELTING THE PLASTIC COVERS. THE FAILURE FIRST STARTED ON THE PASSENGER SIDE BUT PROGRESSED TO BOTH LIGHTS. THE VEHICLE WAS NOT INSPECTED OR REPAIRED. THE CONTACT STATED THE AMBER COVER ON THE DRIVER SIDE WAS MELTING AND LOOKED AS IF IT WAS STARTING TO MELT ON THE PASSENGER SIDE AS WELL. THE FAILURE MILEAGE WAS 70,000 AND THE CURRENT MILEAGE WAS 73,000. UPDATED 02/15/12*BF THE CONSUMER STATED INITIALLY, HE NOTICED THE FRONT SIGNAL LIGHTS WERE BURNING OUT AT AN ALARMING RATE. EVENTUALLY, SMOKE BEGAN EMITTING FROM THE PLASTIC COVER, FOLLOWED BY MELTING OF THE LIGHT AND COVER. A MECHANIC INFORMED THE CONSUMER, THAT THE BULBS OR SOCKETS WERE PERHAPS LOOSE. AFTER THE BULB HOUSING MELTED, BOTH HEADLIGHT ASSEMBLIES WERE REPLACED. TO DATE, THE BULBS CONTINUE TO FUNCTION, WITH NO BURN OUTS. HOWEVER, THE LIGHTS SEEMED TO BOUNCE WHILE DRIVING. UPDATED 04/26/12

THE DAYLIGHT - SIGNAL BULB MELTED THE PLASTIC ENCLOSURE AND SMOKED THE HEADLIGHTS LENSES REDUCING THE VISIBILITY ON NIGHT TIME AT LESS THAN HALF.I NOTICE THIS MATERIAL-DESIGN DEFENT ON MANY CARS IN PARKING LOTS.THIS HAPPEN OVER THE TIME, IS NOT AN INSTANT FAILURE AND USUAL AFTER LONG TRIPS ON NIGHT WITH THE LONG BEAM ON.. *TR

TURN SIGNALS STOPPED WORKING FOR SEVERAL WEEKS THAN BEGAN WORKING AGAIN. I'M REPLACING TURN SIGNAL BULBS EVERY YEAR. THE BULB WORKS INFREQUENTLY. *TR

I OWN A 2005 CHEVY MALIBU. AT ABOUT 40,000 MILES I BEGAN TO NOTICE A BURNING SMELL. IT SMELLED LIKE HOT, BURNING PLASTIC. WHILE TRYING TO FIND THE SOURCE OF THE SMELL, I NOTICED MY DAYTIME RUNNING LIGHTS (DRL) WERE MELTING AND CHARRED. THE HOUSING ALSO APPEARED TO HAVE SMOKE DAMAGE AND WAS VERY HAZY. IN THE TIME SINCE I NOTICED THE PROBLEM, VISIBILITY HAS GONE DONE SIGNIFICANTLY. THE PROBLEM SEEMS TO BE ON-GOING RATHER THAN A ONE TIME OCCURRENCE. I WENT TO A CHEVROLET DEALER AND THEY NO IDEA WHAT WOULD CAUSE THE PROBLEM. I HAVE NOT HAD IT REPAIRED SINCE, BECAUSE AFTER DOING INTERNET RESEARCH, IT SEEMS TO BE A PROBLEM WITH MANY '05 MALIBUS. I THEN CALLED THE GM HELP LINE WHERE THEY ASKED A BUNCH OF QUESTIONS ABOUT WHERE I HAD IT REPAIRED. THEY THEN TOLD THEY WERE NOT GOING TO DO ANYTHING ABOUT IT. I DECIDED AFTER THAT ( AT ABOUT 120,000) I WOULD REPLACE THE WHOLE HEADLIGHT ASSEMBLY, HOPING THIS WOULD SOLVE THE PROBLEM. ONE DAY AFTER INSTALLING THE NEW ASSEMBLY, THE SAME MELTING AND CHARRING BEGAN TO OCCUR. AT THIS POINT, I AM UNSURE AS TO WHAT TO DO NEXT. IT IS OBVIOUSLY MORE THAN JUST A PROBLEM WITH THE HEADLIGHT SINCE IT HAPPENED AFTER REPLACING THE WHOLE ASSEMBLY. IT ALSO SEEMS TO BE MORE THAN JUST AN ISOLATED INCIDENT WITH MY VEHICLE SINCE IT TOOK NO TIME TO FIND MANY MALIBUS WITH THE SAME PROBLEM. I BELIEVE THIS IS AN ISSUE THAT GM NEEDS TO INVESTIGATE GREATER AND PROVIDE A DESIRABLE SOLUTION FOR ALL MALIBU OWNERS. *TR

TL*THE CONTACT OWNS A 2005 CHEVROLET MALIBU LT CONTACT STATED THAT THE HEADLIGHT SOCKET WAS BURNT. THE CONTACT ALSO STATED THAT THE TURN SIGNAL HOUSING WAS MELTED. THE VEHICLE HAD NOT BEEN INSPECTED OR REPAIRED. THE CONTACT CALLED THE MANUFACTURER WHO STATED THAT THEY WOULD CONTACT THE DEALER. THE CURRENT MILEAGE WAS APPROXIMATELY 93,000. THE FAILURE MILEAGE WAS APPROXIMATELY 50,000.

FRONT BLINKERS ON 2005 CHEVY MALIBU, ONE OF THE BULBS BLOW ABOUT ONCE A MONTH. I HAVE TO REPLACE BULB EVERY TIME. *TR

TURN SIGNAL ON MY 2005 CHEVY MALIBU MAXX. JUST LIKE SEVERAL OTHER COMPLAINT ON THIS SITE I HAVE HAD TO REPLACE BULBS MONTHLY IF NOT WEEKLY. I HAVE DISCOLERATION ON THE RIGHT FRONT LIGHT HOUSING FROM HEAT AND SOMETIMES SMELL THE SMELL OF SOMETHING ELECTRIC BURNING ALWAYS COMING FROM THE RECENTLY BURNED OUT BULB. DEALER WILL DO NOTHING BECAUSE CAR IS NO LONGER COVERED UNDER THE WARRANTY. *TR

FRONT RIGHT DRL BULB KEEPS GOING OUT.. WHEN REPLACED I NOTICED THE SOCKET APPEARS TO BE BAD AND THE AMBER CASING IS MELTED. THE LIGHT HAS BEEN REPLACED 3 TIMES IN THE LAST 3 MONTHS. *TR

TL*THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT A ROUND AMBER-COLORED GLOBE BECAME HOT AND MELTED ONTO THE TURN SIGNAL BULB. HE CALLED THE DEALER AND WAS TOLD THAT HE WOULD BE RESPONSIBLE FOR THE COST OF A DIAGNOSTIC TEST. THE VEHICLE WAS NOT REPAIRED. THE MANUFACTURER STATED THAT THEY WERE UNABLE TO OFFER HIM ANY ASSISTANCE. THE CURRENT MILEAGE WAS APPROXIMATELY 100,125. THE FAILURE MILEAGE WAS APPROXIMATELY 100,000.

FRONT TURN SIGNALS AND HEADLIGHTS BURN OUR REGULARLY HAVE REPLACE APPROXIMATELY 18 TO DATE. THE AMBER LENS ARE MELTED. GM STATES ESTIMATED $700 TO REPAIR. PLEASE NOTE NUMEROUS COMPLAINTS POST ON SEVERAL WEB SITES. THIS DOES NOT APPEAR TO ISOLATED INCIDENT IS A SAFETY CONCERN. I NOTICED MAY BE ON OTHER RECALL FOR SAME ISSUE, DIFFERENT MODEL YEAR?? TIRED OF REPLACING BULBS MAY BE A SOCKET FAILURE AND CIRCUIT BOARD FAILURE. GM REPORTEDLY HAS ISSUED TECH. BULLETIN BUT, HAVE NOT RECEIVED NOTICE OF ITS PUBLICATION. AGAIN OTHER OWNERS HAVING SAME ISSUE REPORTEDLY. REPORTEDLY, GM IS AWARE OF THE ISSUE. THIS ISSUE STARTED JUST OUT OF WARRANTY. ON MY WAY TO THE STORE TO BUY MORE BULBS. TIRED OF BUYING BULBS. *TR

SINCE THE NEW PURCHASE OF MY 2005 CHEVROLET MALIBU, THE TURN-SIGNAL AND BRAKE-LIGHT BULBS HAVE FAILED 30+ TIMES. MOST FAILURES HAVE BEEN AT THE BASE OF BULB WHERE WIRES CONTACT BULB SOCKET CONDUCTORS. WHEN THE DEALER WAS ASKED TO REPAIR THIS PROBLEM, THEY SAID IT WAS NOT COVERED UNDER WARRANTY AND HAD NO SERVICE BULLETIN PERTAINING TO THIS PROBLEM! I HAVE BEEN STOPPED BY POLICE MULTIPLE TIMES AND HAVE HAD NEAR-MISS INCIDENTS DUE TO OTHER DRIVERS NOT SEEING MY TURN SIGNAL OR BRAKE LIGHT. UPON APPROACHING MY VEHICLE AFTER USING REMOTE UNLOCK, THERE WERE FLAMES VISIBLE IN THE HEADLAMP HOUSING AT THE AMBER LENS AREA. TWO YEARS AGO I FOUND AN OBSCURE GM SERVICE NOTICE PERTAINING TO REPLACING THE TURN SIGNAL BULB SOCKET. I PURCHACED THE SPECIFIED PARTS AND REPLACED THEM AS INSTRUCTED IN THIS BULLETIN. ( I AM A CERTIFIED MASTER MECHANIC) I CURRENTLY CARRY THE NECESSARY TOOLS AND BULBS TO REPLACE THESE BULBS AS IT IS A REGULAR OCCURRENCE, BUT MY WIFE IS THE PRIMARY DRIVER OF THIS VEHICLE.

2005 CHEVROLET MALIBU HEADLIGHTS GET TOO HOT AND HAVE MELTED WITH A HOLE IN THE ORANGE PLASTIC. THIS CAUSES THE BULBS TO BURN OUT FREQUENTLY. THE PROBLEM DIDN'T HAPPEN ORIGINALLY, BUT HAS STARTED HAPPENING WITHIN THE PAST 9-12 MONTHS. WE HAVE BROUGHT THE CAR TO THE CHEVROLET DEALERSHIP TODAY TO SEE ABOUT REPLACING THE HEADLIGHTS. I HAVE READ ON THE INTERNET THAT OTHERS HAVE HAD THE SAME PROBLEM, BUT THERE IS NOT YET A RECALL. THE HEAT OF THE HEADLIGHTS BURNING OUT THE PLASTIC IS A MAJOR CONCERN TO ME. *TR

TL*THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT WHILE DRIVING APPROXIMATELY 30 MPH, THE TURN SIGNALS OVERHEATED AND BURNED, CAUSING THE PLASTIC AROUND THE BULB TO MELT. THE CONTACT CALLED THE DEALERSHIP BUT WAS INFORMED THAT HE WOULD BE CHARGED TO HAVE THE VEHICLE INSPECTED. THE FAILURE MILEAGE WAS APPROXIMATELY 55,000. THE CURRENT MILEAGE WAS APPROXIMATELY 65,000.

2005 CHEVY MALIBU MAXX FRONT TURN SIGNALS BURNED OUT, BUT BEFORE THAT, THEY BURNED/MELTED THE PLASTIC GLOBE AROUND THE BULB. HAVE REPLACED BULBS NUMEROUS TIMES BEFORE, AND REPLACED BULB SOCKET (MELTED AND SHORTED) THIS TIME AROUND TOO. THIS MELTING AND SHORTING IS CERTAINLY A MFR. DEFECT AND SHOULD BE REPLACED OR FIXED BY CHEVROLET. CURRENTLY I'M TRYING TO FIND A WAY TO RUN LED BULBS TO AVOID THE HEAT, BUT CAN'T FIND AN ECONOMICAL WAY DUE TO THE NEED FOR RESISTORS (CREATING HEAT) OR NEW FLASHERS IN THE LINE IN ADDITION TO THE NEW BULBS. *TR

TL* THE CONTACT OWNS A 2005 CHEVROLET MALIBU. THE CONTACT STATED THAT THE RUNNING LIGHTS AND BLINKER LIGHTS ARE BLOWING OUT ON THE VEHICLE EVERY15 DAYS. THE CONTACT IS WORRIED ABOUT THE VEHICLE CATCHING FIRE BECAUSE THE BULBS BLOWING OUT IS STARTING TO BURN THE COVER FOR THE LIGHTS. THE DEALER STATED THAT THIS IS A DESIGN FLAW ON THE VEHICLE. THE FAILURE MILEAGE 72500 AND CURRENT MILEAGE WAS 75600.

CAR BLOWS THROUGH FUSES EVERY TIME I TURN AROUND. MECHANIC STATES HE HAD MALIBU THAT DID SAME THING, I HAVE REPLACED FUSES ABOUT 4 TIMES A YEAR, THAT ITS ABNORMAL. RT. SIGNAL THEN LT,SIGNAL, BACK AND FORTH. *TR

TL*THE CONTACT OWNS A 2007 CHEVROLET MALIBU MAXX. THE VEHICLE WAS PARKED IN A CARPORT. THE CONTACT OBSERVED THAT BOTH HEAD LAMPS EXHIBITED HEAT DAMAGE WITH A BLACK DISCOLORATION. THE EXTERIOR HEAD LAMP HOUSING COMPLETELY BURNED OUT WHICH RESULTED IN A HOLE. THE COLD WEATHER TEMPERATURES WERE NOT A FACTOR. THE VEHICLE WAS TAKEN TO AN INDEPENDENT MECHANIC FOR DIAGNOSTIC TESTING. THE MECHANIC STATED THAT THE BULBS IN THE HEAD LAMPS REQUIRED REPLACEMENT AT THE OWNERS EXPENSE. THE FAILURE MILEAGE WAS 93,000. THE CURRENT MILEAGE WAS 93,000.